剛玉的特性及用途

我國剛玉磨料的特色及用途如表1-1-3。

剛玉品種 特徵 使用
棕色剛玉 棕剛玉外觀為棕色,主要化學成分為Al2O₃,其含量在94.5%~97%,具有硬度高、韌性好、顆粒鋒利、價格相對低廉的特點,適合研磨高抗拉強度金屬,在沒有其他磨料,一般可用它代替。 廣泛用於普通鋼材的粗磨,如:碳鋼、一般合金鋼、可鍛鑄鐵、硬青銅等。
白剛玉 白剛玉的硬度比棕剛玉稍高,但韌性稍差,切削時容易割傷工件,自銳性較好,發熱小,磨削能力強,效率高,價格比棕剛玉高 適用於研磨高硬度鋼材,如高速鋼、商品碳鋼、淬火鋼、合金鋼等
單晶剛玉 單晶剛玉磨料顆粒由單晶組成,具有良好的多棱形切削刃,硬度和韌性高,磨削能力強,磨削熱量少,缺點是生產成本較高,有浪費生產中產生廢氣和廢水,產量低。 考慮到單晶剛玉磨料受生產條件的限制,可用於磨削堅硬、韌性困難的金屬材料,如不銹鋼、高釩高速鋼、耐熱合金鋼及易變形、易燒傷的工件,一般只推薦用於耐熱合金和難磨損金屬材料的研磨。
微晶剛玉 屬於棕剛玉的衍生品種,外觀顏色和化學成分與棕剛玉相似,特徵是晶體尺寸小(50~280/μm),磨粒韌性好,強度高,自銳性好   適用於磨削不銹鋼、碳鋼、球磨鑄鐵等,研磨方式適用於成形銑削、切削磨削、精磨和重載磨削
鉻剛玉  是白剛玉的衍生品種,外觀呈玫瑰色,硬度與白剛玉相近,韌性比白剛玉稍高,強度高,研磨性能好,研磨精度高。用這種磨料製成的磨料具有良好的形狀保持性   應用範圍與白剛玉相似,特別適用於各種工具、量具、儀器零件的精磨和成形磨削。一般來說,鉻剛玉的研磨性能比白剛玉好
鋯剛玉 鋯剛玉為:α-Al2O₃和Al2O₃-ZrO2:共晶化合物,其特徵是硬度稍低,但韌性值大,強度高,通常晶體尺寸較細,耐磨性好 國外鋯剛玉磨料主要用於重負荷磨削,適用於研磨耐熱合金鋼、秦合金鋼和奧氏體不銹鋼
燒結剛玉  它是用鋁土礦或氧化鋁粉等細料燒結而成,其特點是韌性良好,
可製成各種特殊形狀和尺寸的磨粒。
主要用於重型磨削鋼錠砂輪,適用於研磨不銹鋼鋼錠等
黑鋼玉  屬於棕剛玉的衍生品種,外觀呈黑色。特徵是Al2O₃含量較低,並含有一定量的Fe2O₃(約10%),因此硬度較低,但韌性較好   多用於自由磨削,如產品電鍍前的磨削或粗磨,也用於製造塗附磨俱。樹脂切割片、拋光塊等

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